Endless Renovation

This log runs through September 13, 2002

April 11, 2002 in Oriental, North Carolina
We finally made it! After voyaging 825 miles from Stuart, Florida to the "sailing capitol of North Carolina," and we're finally docked at Deaton's Yacht Yard in Oriental, North Carolina to have some major work done on the boat.

We'd also like to get some overdue rest, but after a couple of long days getting work crews lined up to work on the boat -- installing a diesel generator, electric windlass, new anchors, short wave radio and toilet (not in the same place!) and doing rigging upgrades, engine repairs, painting the new name on the boat and a host of other items -- we'll rent a car, head to Florida, pick up our Gypsy Wagon and motor from there almost nonstop to Yuma, Arizona to help Don's parents through some medical problems. The drive will be 3,200 miles -- equal to the distance from Washington, DC to London. We'll be fresh as spring tulips when we get there!

We'll be away from PIONEER a month or so before motoring back to North Carolina and sailing off to cruise the NE U.S. for the summer. Not a bad life, all in all!

April 15, 2002 on a 3,200 mile drive to SW Arizona
A family medical situation has us rushing back to Yuma, Arizona. We rented a car in Oriental, drove all night (800 miles) to Stuart, Florida, and are about to continue the 2,400 miles from here to Yuma.

The PIONEER is at the Deaton Boat Yard in Oriental, where they are performing major upgrades and revisions. We don't know when we'll return to continue our sailing adventure up the east coast -- perhaps a month or so. We may also have to drive to California and then to Wyoming, Montana, South Dakota, and all the states back to North Carolina. Our overall daily trip mileage since 1999 had dropped to 151, but the coming few weeks ought to boost it somewhat!

CLICK HERE for enlargeable photos of North Carolina (Pioneer top left)

April 16, 2002 if it's Tuesday, this must be San Antonio
Ach!. We're 2,150 miles into a 3,200 miles drive from NC to FL to AZ. It seems strange to be traveling eleven times faster we were on the boat.

Before we left Oriental, we met with John Deaton, one of the premier marine diesel boat systems specialists in the country. He's not cheap, but there is nobody better. He'll be in charge of the major upgrades to our sailing home while we're away.

April 23, 2002 in Yuma, Arizona...the current hotbed of GOP politics!
Hot News: Yuma's biggest political event ever! The Sun reports today that former Vice President Dan Quayle is coming to town. Local GOP leaders are breathless! They believe people will fork over $700 per couple to have their photos taken with Quayle. If this works out, we're going to start selling snake oil out of the back of the Gypsy Wagon.

More news: Back in our little home town of Belle Fourche, South Dakota someone is starting up a "ranch" for gay and "sensitive" male nudists. It'll be very interesting to see how the Chamber of Commerce in this conservative town handles this membership application!

May 3, 2002 Yuma, Arizona to Sacramento, CA and beyond
Continuing family business, the Gypsywagon will depart Yuma today for Sacramento, and then on to Salt Lake City, South Dakota and back to PIONEER in North Carolina. This drive will be 4,049 miles -- 600 more than it would be from Yuma to Anchorage, Alaska!

Yesterday we made the huge financial decision to replace PIONEER'S motor, along with a great many other upgrades and renovations at Deaton Yacht Services in Oriental, NC. When they're done few vessels will be more beautiful and seaworthy than PIONEER. And at this rate, few full time sailors will be more poor!

May 5, 2002 in Salt Lake City, Utah
We're traveling to fast we barely know where we are. Becky drove the Gypsy Wagon from Yuma to Salt Lake City. Don drove his parents' van from Yuma to Sacramento, California and flew on to Salt Lake. With family business completed for now, we're free to return to PIONEER in North Carolina, which we'll do within two weeks. It'll be torn apart, as we have commissioned Deaton's Yacht Yard to replace the motor and a significant number of major systems.

May 7, 2002 in Salt Lake City, Utah
The Gypsy Camper is gone! Recognizing that Gypsies who own an oceangoing sailboat can't also maintain a trailer, Becky sold it to a dealer in Salt Lake. It served us well in deserts, in campgrounds all over the west, in Mexico, even in ferries enroute to Alaska.

May 9, 2002 in Jackson, Wyoming
We're back with our wonderful friends Lyn and Joe in Jackson. Long term readers of these logs will recall their beautiful home in the Tetons. They are building a huge pond (it'll be more like a lake) in their back yard. Can't wait to see it full of water.

Meanwhile, back at our boat in North Carolina, work is progressing on tens of thousands of dollars worth of upgrades and improvements, beginning with a new engine.

May 13, 2002 tending business in Belle Fourche, South Dakota
The Gypsy Life has certain challenges, chief among them the need to travel with everything one needs, but no more. We're in South Dakota storing tons of stuff from the sold camper and loading up stuff we'll need on the boat -- and tending to banking, insurance and legal matters. Not fun, but gotta be done!

Forgot to mention that Becky had her hair cut the other day. Her locks were cut off and donated to Locks of Love (locksoflove.org), where it will be made into a wig for a child undergoing cancer treatment.

May 14, 2002 in Belle Fourche
Here is a special note from Don concerning his mother in law. a wonderful lady who has dedicated her entire professional life to teaching. In a world where too many communities lack decent schools and dedicated teachers, the children of Belle Fourche are fortunate. Harlene Hill taught many of the parents of the children with whom she now shares precious moments daily, in these last few days before her retirement.

You really have to know this marvelous lady to appreciate her dedication to this community -- and to the children known as "Hill's Angels." Belle Fourche is a better town for her service, and the children who have learned the traditional "three -R's," as well as modern technology such as computer learning (and dismantling!) will live more productive lives. When the people who know you best love you the most, you've done something right in life. Such is the case with Harlene Hill and her cherished Hill's Angels. As we search the world for fascinating people, we are learning that some of the best were always close to home.

May 15, 2002 Belle Fourche to Des Moines, Iowa
We are leaving the geographic center of the nation.

Enroute to Des Moines (passing the 6,000 mile mark since leaving North Carolina), we stopped in Sioux Falls, South Dakota where we visited Becky's friend Karen.

May 18, 2002 in Des Moines, Iowa.
After a one-day layover in Des Moines, we made the 1,350 mile trip back to Oriental in two days. This jaunt out west for personal and family business took five weeks and covered 7,300 miles!

May 20, 2002 in Oriental, NC
Back on the boat! The boatyard (Deatons) didn't make a lot of progress while we were gone. We're eager to have these major renovations (including installation a new motor) done so we can head for the Chesapeake. Still, we want the yard to take all the time necessary to do the quality work for which they are famous. We have ordered a huge variety of work. The engine is only a start!

Fascinating Update: In our "Essays" section we draw your attention to Don's story titled "Galang." It is a report from 1991 about the Vietnamese "boat people" at a remote refugee camp on an island in Indonesia. After reading that account, you may be interested in an e-mail we recently received from a man in Belgium who, now 20, told us of life as a child at that very camp. These reflections are from Ngo Huynh Thien.

Also new in Essays is Don's tribute to a friend who passed away. Dick Frech of Casper, Wyoming was a unique and special man.

May 22, 2002 in Oriental, NC
A very exciting day: PIONEER'S new engine arrived this afternoon. It was delivered by truck, was uncrated -- but although it looks great, the shipping people damaged it. We don't think that will delay the installation, but when you're paying top dollar for an installed motor and new super-capacity batteries (four of them weigh 560 lbs, more than the engine), you hate to see anything damaged!

May 30, 2002 in Oriental, NC
Today we were moved to a new location, and soon our old engine will be removed. One of the Deaton brothers, John, is one of the finest engine and electrical system specialists in the nation. He has our total confidence-- another reason we're hanging in there. Meanwhile, other workers are installing our new anchor windlass, from above and below, and are routing heavy duty electrical cables through impossibly tight places.

We know sailing is expensive, and we don't mind paying a premium for quality work. But we also think often of how we built desperately needed isolation wards at the Kwai River Hospital on the Thai/Burma border for only $1,500. We'll report how this all works out.

May 31, 2002 at Deaton Yacht Service in Oriental, NC
Today was frenetic. A move to the haul-out crane followed by last minute engine disconnection, led to great anticipation.

As the crew worked feverishly to extract the old engine, there were signs that it might not fit through the companionway. But soon there was progress, and finally it was out. And this engine is now for sale, along with several other significant boat items! These guys earned their money today -- and they were proud to show off their catch, as if they'd just caught a huge metal swordfish.

In the afternoon one crew member went to the top of the mast to install instruments and the short wave antenna, as others cut anchor chain into the corrects lengths.

Although expensive, this is an exciting time for us. And most of the renovations and upgrades are still ahead.

Tomorrow we expect a big delivery of anchors, chain, ropes and all manner of boat goodies. We may end up poor as rocks, but we'll be sailing a great boat.

June 3, 2002 at Deaton Yacht Service in Oriental, NC
Sailing can be lots of wonderful things, but it can also be torturous work. Most of our weekend was spent stripping varnish and, now that our engine has been removed, scrubbing the bilge. Presumably, this too will pass.

It's not totally bizarre in this sailing community, or even bizarre at all, that Becky raced in the Women's Regatta of Oriental, or that they were recognized with a plaque at the end of the race. She sailed aboard s/v Calculation, one of the least experienced crews, but they had a great time.

Meanwhile, we're working like bilge rats on our boat.

June 10, 2002 in Oriental
Slowly, progress is being made -- and we're making most of it. Last night we applied several layers of varnish to the rail, and man does it look good.

June 15, 2002 in Oriental.
This process is also proving educational. Example: We've learned that acid is dangerous. Some escaped a battery and totally destroyed the battery box. For that reason, there won't be a wet-acid battery on the boat when this work is finished.

The new engine is beautiful, and the crafting of a second, high-output, alternator atop the motor is a work of art. Our deepest thanks to Doug Sligh and Mary Ann Parham of Oriental They are graciously putting us up in their house -- and putting up with us -- while our sailboat is uninhabitable. Sailors are special people.

June 21, 2002 in Oriental
People living near the Thailand/Burma border are going to miss Dr. Phil McDaniel, a third generation mission doctor we are proud to know. This amazing American has spent the last 20+ years in his tiny jungle hospital. It is impossible to recount his value to thousands of people in remote villages, many of whom who would have had no medical care without him.

Of all our experiences since beginning our personal expedition in 1999, nothing is more meaningful to us than our time with Doctor Phil -- and the night a group of refugees came to our apartment door on Christmas eve singing carols in English -- and the first time we first came face to face with refugee children sitting at night on the jungle floor.

Phil and his family are returning to America. People throughout western Thailand will miss him dearly. Carrying on in his stead is the very bright and dedicated Dr. Kathy Welch from Indiana, and Dr. Anchalee Tanthawiwat. We wish them well.

Here are Dr. McDaniels' recently e-mailed notes about the operating room, and home life in the jungle. (In this photo of the front of KRCH, the wheel is from one of the trains built to operate on the “Death Railway,” the track across the country built under slave labor commanded by the Japanese in WW2. More than 100,000 people died.)

"Lizard poop: The other day we were getting ready to do an operation. Before we moved the patient onto the operating table, I noticed an ovoid black object about half the size of a raisin lying on the plastic mattress cover of the operating table. This was the calling card of a ching-choke, one of the small house lizards that are ubiquitous in Thailand. We flicked off the trademark, wiped the spot with alcohol and proceeded with preparations, grateful that the dropping had been dropped before the operation and not during.

"Spiders and flies: Lizards are not the only animals that find their way into the operating room. Spiders, moths, ants, and mosquitoes are frequent visitors. Sometimes these land on or crawl across the sterile field. These relatively clean creatures are not a major concern. We brush them away and continue. Flies are a different matter. We keep a fly swatter in the operating room so that the circulating nurse can eliminate any flies before they land on the operating field. We used to have a nurse who could clap flies between her bare hands just as they were taking off. It was a wonder to behold, but of course she had to go wash her hands after each kill. This took time. It also imposed a risk of another fly coming through the operating room doors when she made her way out and then in again.

"Scorpion: As I stepped into the shower stall at home a few weeks ago, I noticed a scorpion. I dispatched it easily and spared myself the needles-of-fire sensation that comes with a scorpion sting. I think that everyone in our family has been stung at least once by one of these at-home scorpions."

June 22, 2002 in Oriental
New boats arrived at the yard today (some by truck). Feeling that things weren't progressing on our boat as fast as we had hoped, we went to the laundromat, only to find a literal mountain of laundry ahead of us. Then we worked hours stripping varnish on our trailing boards, only to have it rain the moment we applied new varnish. It was one of those days.

We're going to take a break by visiting our good friends Fred and Kristi in Hector, NY for a few days of relaxation. It’s the place where friends worked years restoring a famous John Alden racing yacht named Malabar X which has just been launched and is written up in the major sailing magazines.

July 2, 2002 Hector to Fredericksburg, Virginia
We're heading south to visit great friends Marlo and Paul and their beautiful baby Arie. Meanwhile, we're somewhat encouraged by the progress reports we're receiving from Oriental. We may be sailing again before the end of the month.

July 12, 2002 at Deaton Yacht Service in Oriental, North Carolina
On the positive side, Oriental is a beautiful place consisting of more sailboats than people. And while everything in this part of North Carolina seems to run at a slow pace, we are making personal progress. Becky has proudly painted South Dakota registration numbers on the dinghy -- and the name "Scout."

The dinghy has a different name from the boat (Pioneer) so when we're anchored somewhere, thieves won't be able to look at the names of dinghies tied to a dock and know which boats anchored nearby have nobody aboard. That's our strategy on it, anyway.

Our most visible progress involves Becky's work in the engine room while there is no engine to obstruct progress. She painted it with tinted fast-drying epoxy.

Looks like the weather today may allow varnishing of the trailing boards.

July 15, 2002 "on the hard."
Progress! After more engine room painting (no kidding, this engine room is almost too pretty for an engine), and exterior sanding and varnishing, our sailboat Pioneer was lifted out of the water in the TraveLift's big sling, power washed, then paraded through the Deaton Yacht Service yard and placed on blocks. We were very relieved about the condition of the bottom of the boat, which was great, and it only took us a few minutes to scrape off barnacles.

Soon the new engine will be lowered into the beautiful new engine room, the drive shaft measured and a new one ordered, the prop sent off to be re-pitched to handle the additional horsepower, and all kinds of below-waterline holes plugged or drilled. We're saving money by doing as much work as possible (lots of 'overtime' for us), such as washing the waxing the hull, gelcoat repair, various hull jobs, designing the new name (in preparation for the Renaming Ceremony), and applying the bottom paint ourselves.

Meanwhile, in the shop, the custom mount for the huge 210 amp second alternator has been painted and installed. It's a beautiful piece of work.

July 21, 2002 "on the hard."
We hope the new drive shaft and stuffing box will arrive in the morning, and that they'll drop the new engine into the boat soon. We've been working like dogs on paint, varnish and more chores than we thought could exist on a boat.

July 23, 2002 at Deaton Yacht Service
We have a huge new engine exhaust valve. A new hole has been drilled for this much larger system. The core material removed shows how thick the hull is. Compared with many others, Pioneer is built like a tank!

CLICK HERE for enlargeable photos of Pioneer’s complete refit in North Carolina.

In other below-deck news, a new platform has been built for the hot water heater, which is being moved aft to allow two of the four huge new AGM 4D batteries to be placed under the galley sink.

July 31, 2002 in Oriental, North Carolina
The engine room is drop dead beautiful and ready to receive its new engine. Becky has used tinted epoxy to paint all the lower surfaces, and the yard has used heavy insulation on the upper areas. It’s all ready to receive its very expensive new motor.

However, Becky has noticed a small dent in the oil pan of the new motor. This was caused when the shipping company hit the motor crate with a fork lift. Notice the damage at the bottom of the crate.

Hoping the pan would not have to be replaced (the closest available one being in Japan!), it was removed and inspected to see if the oil pickup tube inside was bent. Fortunately, it was just fine.

Reassembled, the motor was hoisted aboard. It doesn't quite fit the mounts, yet, but will soon. Meanwhile, Becky coated the propeller with anti-fouling paint.

You ask if the heat here is killing us? YES!

August 2, 2002 Back in the water!
Last night we applied PIONEER'S new name on the transom. And today Pioneer was picked up and taken back to the water. Final installation of the new motor won't occur until next week or later, but we're getting close!

August 21, 2002 -- Progress!
Yesterday, on the 132nd day since pulling into the boatyard, our beloved oceangoing sailboat PIONEER had a day on the water. With Deaton's top mechanic aboard, we tested the new motor and related systems and were thrilled that except for a couple of minor glitches, everything appears perfect! Not only is motor smooth and quiet, it's amazingly powerful, pushing our water speed far beyond calculated "hull speed."

One problem is engine room temperature, which hovered at 150 degrees during the test. We're devising a system to pump outside air into the engine room, hopefully to force hot air out of two new vents.

In any case, we're only days away from completion of this project (not that sailors are without things that require attention), and we're planning to depart for points north in about 10 days. Hallelujah!

August 23, 2002 in Oriental
Our boat is nearing completion and we plan on attending a mini-rally on the water next weekend. We're almost free! (and poor). The boat has to be pulled out of the water again to replace the depth-sounder transducer, and we're rigging an engine-room blower system to keep it cool.

August 25, 2002 in Oriental
We've suffered a few last minute glitches. The depth sounder stopped working. Replacing its transducer involved taking the boat out of the water, putting it back in only to have it leak, and hauling it out again.

Then we discovered that anti-fouling paint applied to the propeller only two weeks previous was quickly coming off. Turns out that the prop shop where the propeller was re-pitched had applied a coat of bronze paint, a no-no.

These problems addressed, we're back in the water, and looking pretty darned good. Our work on the trailing boards has paid off, and the names on the horseshoe buoy and side of the boat look good.

The only item remaining is installation of a large blower to move outside cooling air into the engine compartment. Then, after putting more time on the new motor and initial engine servicing, and loading hundreds of pounds of stored possessions, we'll finally be off exploring the world again.

Pioneer is straining her dock lines, eager to be off exploring the world -- as are we!

September 1, 2002 HALLELUJAH, we're finally LEAVING
We were beginning to think this day would never come. Today, the Expedition's 995th (our last 144 being spent at Deaton Yacht Service) work on Pioneer is finally done. We arrived here April 10 and thought our repowering and other projects could be completed by early May. We were so wrong! Coming soon, a detailed review of what turned out to be the highest, and lowest, days of our journey so far as this boatyard became our home.

Cabo Rico sailboats such as our Pioneer, are high quality vessels made in limited numbers. While it is unusual to see two in the same place, we've gathered six for a mini-rally. This morning, we made our long-awaited departure from Deatons, and joined the others on the water.

September 2, 2002 anchored on South River, North Carolina
Finally we're on the water, after nearly five months of work. We'll sail the area through the coming weekend, and then finally head for the Chesapeake and beyond.

September 3, 2002 an inglorious (but brief) return to Deatons
There we were out on the Neuse River when suddenly the engine over-temp light and warning buzzer went off. We shut down the motor immediately and heard the bilge pump working -- pumping engine coolant out of the bilge. This is not a good thing.

We called Towboat U.S. (Deatons) and pretty soon the little red rescue boat showed up. We hooked up a line and were dragged the five miles back to the docks. Not the way one wants Day Two of freedom to proceed!

John Deaton quickly determined that the coolant drain cock had backed out. It's unlikely it was ever tightened during the motor installation, but engine damage is unlikely. We also had them fix the wind indicator, which was only indicating a wind from the starboard no matter where it was blowing from.

September 6, 2002 EXPEDITION DAY 1,000
Since selling everything and escaping Washington, DC on December 11, 1999 we have traveling 144,000 on three continents and lots of islands. And there is no limit to the fascinating places Pioneer has yet to take us. One thousand days of travel and, fortunately, we both love our lifestyle and have no intentions of returning to the mundane.

Yes, we've raised Pioneer's sails and sea-trialed our newly 'approved' rig. We were three sheets to the wind, and it felt great. Everything worked perfectly, although we will really need to replace some lines soon.

September 13, 2002 at anchor on the ICW south of Norfolk, VA
ESCAPE. We left Oriental, NC right after the tropical storm, which we rode out at anchor (the previous night storm driven water was over the street). Tonight we're anchored on the edge of the Intracontinental Waterway, planning on a Norfolk, VA arrival tomorrow, just ahead of another tropical storm.

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